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Bournville Kesar Kaju Katli Recipe

Bournville Kesar Kaju Katli Recipe

mdi_userAntara Basu
Antara Basu
Antara Basu

411 Recipes

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A teacher and foodie who loves photography and traveling. Antara is a passionate food ...

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solar_calendar-linear Published: Oct 01, 2025
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solar_calendar-linearLast Updated Date:Oct 29, 2026
Author :Antara Basu
Antara Basu
Antara Basu

411 Recipes

View Profile

A teacher and foodie who loves photography and traveling. Antara is a passionate food ...

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Published : Oct 01, 2025
|
Last Updated Date: Oct 29, 2026

Try this Bournville Kesar Kaju Katli recipe for a royal experience that blends the richness of cashews, the fragrance of saffron, and the deep notes of Bournville chocolate.

Frame-difficulty

Difficulty:medium

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Serves:7

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Time: 1h 05mins

Frame-egg

Contains egg: No

Mithai is the life and soul of Indian festivals. Be it Diwali, Raksha Bandhan, or even a simple family get-together, the sweetness of the mithai always hits the right note of happiness and friendship. Among the traditional sweets, kaju katli is like no other. Its smooth cashew goodness, elegant diamond cut, and mild flavor have attracted people of all ages. Now, how about taking this much-loved mithai to the next level by just mixing it with the luxury of Cadbury Bournville dark chocolate and......Read More

For the Recipe

  • 8 pieces of Cadbury Bournville Dark Chocolate
  • 1 1/2 cups of cashews
  • 1/4 cup of milk powder
  • 1 cup of sugar
  • 2 pinches of saffron
  • Silver verk for garnish ( optional)
  • 3/4 cup water

Directions

Bournville Kesar Kaju Katli Recipe - Grinding Cashews
Step 1

Add room temperature cashews to a grinder and pulse them in short bursts to avoid the release of natural oils.

Bournville Kesar Kaju Katli Recipe - Sieving Cashew Powder
Step 2

To make sure the cashew powder is not too coarse, please sieve it. Then sieve the milk powder as well.

Bournville Kesar Kaju Katli Recipe - Sugar Syrup Consistency
Step 3

To make sugar syrup, add white sugar to water in a heavy-bottomed pan. Stir gently and dissolve the sugar entirely on medium heat. Check for the classic one-string consistency for best results.

Bournville Kesar Kaju Katli - Lower the flame completely

Bournville Kesar Kaju Katli Recipe - Adding Cashew Powder
Step 4

Now, lower the flame completely and add Cashew powder. Here, we added it in two batches.

Bournville Kesar Kaju Katli Recipe - Smooth Mixture Scraped
Step 5

Mix very well to ensure there are no lumps; scrape the sides and the spoon if the powder is stuck.

Bournville Kesar Kaju Katli Recipe - Thickening Cashew Mixture
Step 6

Soak the saffron in 1 tbsp warm milk or water for 10 minutes before adding it to the same pan. Keep mixing the Cashew mixture on a medium flame until the mixture begins to thicken.

Bournville Kesar Kaju Katli Recipe - Melting Bournville Chocolate
Step 7

Now add Cadbury Bournville chocolate. Let it melt for a few seconds.

Bournville Kesar Kaju Katli Recipe - Cooking Mixture Ghee
Step 8

Continue to cook the mixture well for another four minutes. You can add a few drops of ghee this time. This step is totally optional.

Bournville Kesar Kaju Katli Recipe - Kneading Warm Mixture
Step 9

Around the nine-minute mark, the mixture comes together and leaves the pan. Quickly pour the prepared mixture onto a greased baking paper, let it cool down to a slightly warm temperature, then grease your hands and knead it well. You can also use a spoon to mix it properly.

Bournville Kesar Kaju Katli Recipe - Rolled Mixture Silver Varq
Step 10

Gently roll the mixture into a rectangle shape of 1/4 inch thickness, applying pressure evenly all over, then add silver varq and press down gently. Wait for a few minutes, cool it completely, cut it into a diamond shape, and your beautiful, chocolatey kesar kaju katli is ready.

Also Read: Try our Oreo Kaju Katli Fusion

Tips & Tricks

Getting A Fine, Non-Oily Cashew Powder

Cashews are known to contain high amounts of natural oils. While pulsing or grinding, if they get warm, they turn into cashew butter instead of powder. To make sure your cashew powder remains non-oily, place the whole or broken cashews in an airtight container and freeze them for 60 minutes before grinding. Cold cashews don’t release their oils easily. To maintain the cold temperature, you may also refrigerate the blending jar for 15 minutes.

Kneading For A Smooth, Crack-Free Dough

The flawless, fudge-like texture of the Bournville kesar kaju katli comes from a smooth and crack-free dough. To ensure the visible smoothness, you need to focus on factors like temperature, fat content, and moisture during kneading. Temperature plays a key role, as cashew fat is highly pliable when warm and becomes hard as it cools. Stop cooking the mixture once it leaves the sides of the pan. As soon as it drops to a temperature comfortable enough to use your hands, start kneading it.

Rolling and Cutting Even Diamonds

For those sweet shop-like, flawless, and even kaju katlis, it is essential to control the temperature of the mixture, roll it right, use the right cutting tool, and chill the mixture before making the final cuts. Once the kesar kaju katli dough is refrigerated and well set, roll it while maintaining a uniform thickness from the center to the edges. To ensure the edges of the slices are smooth and even, cut the barfi with a sharp knife.

Additional Tips

  • Store the saffron kaju katli in an airtight jar. They keep well at room temperature for 5 to 7 days.
  • Use unsalted, roasted premium-quality cashews only.

Storage

To store the kesar kaju katli, place the pieces inside an airtight box. Don’t forget to add parchment paper or butter paper between the layers to avoid sticking.

When stored in a dry and cool place away from heat and light, it stays fresh for 5 to 7 days. For this Bournville kesar kaju katli recipe, refrigeration is needed only if the local climate is extremely hot and humid.

Frequently Asked Questions

Why is my kaju katli sticky or hard? down-arrow

Kaju katli often becomes sticky if the dough is undercooked. It can also happen if the dough is rolled while too hot. It becomes hard or cracked when it is overcooked or rolled when too cold.

Why did my cashew powder turn oily? down-arrow

Cashews are known to contain high amounts of natural oil. Over-blending often leads to the disintegration of the cell wall, which releases their natural oils and turns the powder into an oily paste.

Can I make this without milk powder? down-arrow

Yes. These saffron kaju katlis can be made using only finely ground cashews, sugar syrup, and cardamom or saffron. However, the taste and texture may vary slightly, as milk powder makes it sweeter and more delicious.

Can I use cocoa powder instead of Bournville chocolate? down-arrow

Yes. Cocoa powder can be used instead of Bournville dark chocolate in this chocolate-infused kesar kaju katli. However, for that same taste and texture, you need to adjust the fat and moisture components.

Can I skip the saffron? down-arrow

Here, the main recipe includes kesar for that signature flavor. However, if you are looking for a regular chocolate khoya barfi, you can skip the saffron easily.

How long does chocolate kaju katli last? down-arrow

When stored in an airtight container at room temperature, kesar kaju katli generally lasts for 5 to 7 days. If refrigerated, it stays for 2 to 3 weeks.

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